4-Pump 38-Station ControllersPart Number: A0565547Bulletin Number: SM2-615.1Effective: 12/15/03Write Down Your Serial Numbers Here For Future Referenc
4 –Pump 38-Station Controllers Chapter 2: Functional Description 9 of 44Chapter 2: Functional Description2-1 Models Covered in This ManualThis manu
4 –Pump 38-Station Controllers Chapter 2: Functional Description 10 of 442-3 Standard FeaturesMechanical FeaturesTime-fill Capability. The length of
4 –Pump 38-Station Controllers Chapter 2: Functional Description 11 of 442-4 Optional FeaturesOptions marked with “*” indicate options that can be fa
4 –Pump 38-Station Controllers Chapter 2: Functional Description 12 of 44Safety Device Lock-OutsSome safety devices disconnect electrical energy from
4 –Pump 38-Station Controllers Chapter 3: Installation 13 of 44Chapter 3: Installation3-1 Uncrating4-Pump, 38-Station Controllers are shipped mounte
4 –Pump 38-Station Controllers Chapter 3: Installation 14 of 44Connecting the Control Panel to Vacuum HoppersNote: Wire size depends on control volt
4 –Pump 38-Station Controllers Chapter 3: Installation 15 of 44Setting the Number of Stations and the Number of PumpsFigure 1: Default “Station Stat
4 –Pump 38-Station Controllers Chapter 3: Installation 16 of 44Setting Up Alarm SilencesWhen an alarm occurs, a horn sounds and a strobe light flashe
4 –Pump 38-Station Controllers Chapter 3: Installation 17 of 44Setting Up Pump StagingTo avoid an excessive power demand at your facility when the co
4 –Pump 38-Station Controllers Chapter 3: Installation 18 of 44Figure 5: “Station Operator” Screen Before Setup3. On the “Station Operator” screen (
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4 –Pump 38-Station Controllers Chapter 3: Installation 19 of 445. As appropriate, setup the rest of the stations using either of the following metho
4 –Pump 38-Station Controllers Chapter 3: Installation 20 of 44Figure 8: Pump Setup Screen Before Setup3. Adjust settings as required. Touching any
4 –Pump 38-Station Controllers Chapter 3: Installation 21 of 44Operator PasswordIf you define a password for operators, then a password will be requi
4 –Pump 38-Station Controllers Chapter 3: Installation 22 of 44To change the duration of the password, complete the following steps:1. On the “Syste
4 –Pump 38-Station Controllers Chapter 4: Operation 23 of 44Chapter 4: Operation4-1 OverviewYour 4-pump, 38-station controller electrically controls
4 –Pump 38-Station Controllers Chapter 4: Operation 24 of 44The following table explains the status represented by each color at the “Station Status”
4 –Pump 38-Station Controllers Chapter 4: Operation 25 of 44Reviewing Pump StatusThe “Pump Status” screen is the counterpart of the “Station Status”
4 –Pump 38-Station Controllers Chapter 4: Operation 26 of 44Logging On and Logging OffYour controller may be set up to require a password for any ope
4 –Pump 38-Station Controllers Chapter 4: Operation 27 of 44Enabling and Disabling Stations and PumpsWhen a station or pump is disabled, the controll
4 –Pump 38-Station Controllers Chapter 4: Operation 28 of 44Reviewing and Adjusting Basic Station SettingsThe 4-pump, 38-station controller has a “St
4 –Pump 38-Station Controllers Chapter 1: Safety iiShipping InformationUnpacking and InspectionYou should inspect your equipment for possible shippin
4 –Pump 38-Station Controllers Chapter 4: Operation 29 of 44Adjusting Convey Time and Dump DelayConvey time is the length of time the station’s vacuu
4 –Pump 38-Station Controllers Chapter 4: Operation 30 of 44Activating and Stopping Priority Convey for a StationNote: Before activating priority co
4 –Pump 38-Station Controllers Chapter 4: Operation 31 of 444-3 Adjusting Advanced SettingsThis section describes the procedures carried out during
4 –Pump 38-Station Controllers Chapter 4: Operation 32 of 44Transferring Stations to a Standby PumpIf a pump fails, you can transfer all of the contr
4 –Pump 38-Station Controllers Chapter 4: Operation 33 of 44Figure 15: Transfer To Standby Pump ButtonNote: When you enter the second pump number,
4 –Pump 38-Station Controllers Chapter 4: Operation 34 of 44Filter cleaningOur pumps have two options available for filter cleaning; these are vacuu
4 –Pump 38-Station Controllers Chapter 5: Maintenance 35 of 44Chapter 5: MaintenanceNo Periodic maintenance is required on this unit.
4 –Pump 38-Station Controllers Chapter 6: Configurable Settings 36 of 44Chapter 6: Configurable SettingsThis section describes the proper setup of t
4 –Pump 38-Station Controllers Chapter 6: Configurable Settings 37 of 44Name Description Options DefaultSpecial conveyWhen this option is enabled, th
4 –Pump 38-Station Controllers Chapter 6: Configurable Settings 38 of 446-2 Options for Pump SetupSeveral of the items in this screen are not setup
4 –Pump 38-Station Controllers Chapter 1: Safety iiiTable of ContentsCHAPTER 1: SAFETY ...
4 –Pump 38-Station Controllers Chapter 7: Troubleshooting 39 of 44Chapter 7: Troubleshooting7-1 General TroubleshootingProblem Possible Cause Soluti
4 –Pump 38-Station Controllers Chapter 7: Troubleshooting 40 of 447-2 AlarmsThe format for all station alarms is “Station n [alarm text],” for exampl
4 –Pump 38-Station Controllers Chapter 8: Appendix 41 of 44Chapter 8: Appendix8-1 WarrantyThe Manufacturer warrants all equipment manufactured by it
4 –Pump 38-Station Controllers Chapter 8: Appendix 42 of 448-3 Drawings and DiagramsFigure 17: 4 pump 38 station Controller with 6" DisplayAlso
4 –Pump 38-Station Controllers Chapter 8: Appendix 43 of 448-5 Returned Material PolicyCredit ReturnsPrior to the return of any material, authorizat
4 –Pump 38-Station Controllers Chapter 8: Appendix 44 of 448-7 Controller Identification (Serial Number) Tag (Located on the side of the controller
4 –Pump 38-Station Controllers Chapter 1: Safety ivReviewing Station Status ...
4 –Pump 38-Station Controllers Chapter 1: Safety vChapter 1: Safety1-1 How to Use This ManualUse this manual as a guide and reference for installin
4 –Pump 38-Station Controllers Chapter 1: Safety vi1-2 Warnings and PrecautionsOur equipment is designed to provide safe and reliable operation when
4 –Pump 38-Station Controllers Chapter 1: Safety vii1-3 ResponsibilityThese machines are constructed for maximum operator safety when used under stan
4 –Pump 38-Station Controllers Chapter 1: Safety viiiOperator ResponsibilityThe operator’s responsibility does not end with efficient production. The
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